Before i unloaded the car off the trailer i filled it with Dinitrol rust killer and cavity wax stuff. Used two whole tins and did pretty much everything from the front to the rear, including engine bay, chassis rails, doors, sunroof area and tailgate.
Messy but satisfying.
My lame attempt at masking and catching all the run off
Whilst i still had good access around the car, i fitted my new carpet. I also fitted the centre arm rest thing, which required making a little bracket to hold it in properly as this is from a 220 couple rather than a mk3.
Fitted some much better rear lights, with decent seals and used Butyl sealer to make them waterproof
Then wheeled the car into the garage and stripped out the original front subframes.
Tried to do one of those trendy cool looking photos of shiny new parts ready to go on the car. Came out blurry. Lame.
Then began to dummy mount the whole lot in the front of the car.
This is where i ran into problems.
I had bought some replacement t16 front subframes, which had been blasted and powder coated and looked fantastic. That is until i i was underneath the car fitting the anti roll bar. I noticed a strange bulge and holes and realised that someone had blasted over a really obviously rotten area and the powder coated over it. Grrrrrrr
So i had to take the subframe back out of the car to investigate.
I did some surgery and very quickly found loads of rot. Water had got in between the pressings, caused corrosion, that had eaten away at the metal and caused a weird cake/biscuit build up of oxide.
MEGA BALLS
So i had to cut it all out, and then rebuild it in two layers like original. The only good thing is that it is all quite thick steel, so i was able to lay down some thick seams of weld and get really good penetration.#
