Project 216GSI - A Light Resto: Front Bumper Repairs

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rover216GSIman
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Location: Kent

Project 216GSI - A Light Resto: Front Bumper Repairs

Post by rover216GSIman »

So - its been a little while since i last did any work on the R8.

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I've been busier the last few weeks and have been enjoying driving Robin the Rover on some navigational rallies and on the track day! That being said I am still keen to try and finish off the work that it has needed. One thing that has been bugging me is the state of the front bumper.


Today i figured the weather was as good as it would ever get this time of year and decided to sort it out. Over the years Robin has taken a few knocks and scrapes and as a result the L/H indicator lens was cracked and delaminated. On the drivers' side the bumper has come off its rail and is sagging down, probably by the looks of it after taking another hit.

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There's a great youtube video by "roverjoe" who posted how best to remove a front bumper, so i did my best and followed his instructions. By all accounts it was a relatively simple affair bar from a few screws that had rusted on.

Unfortunately under some time pressure I was unable to fully take off the bumper, so i instead tackled it by semi-removing the left side to re-attach onto the bracket, and removed the passenger indicator lens and replaced with one Chris sold me from 200&400 owner from the forum :)

It took all of 3 hours :scared and was quite time consuming on the whole, but i was able to achieve a few jobs! :D

I started by emptying wheel arch liners of mud. The drivers' side was absolutely caked in it. Slightly less on the passenger side. I am genuinely surprised there isnt more rust in the sills.

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I did however notice a small rust bubble the size of a 5p coin on O/S front sill. I sanded this down with 120 and 180 grit sandpaper, applied some kurust and left 40 mins for it to cure. I then applied some filler primer. (next job is to paint and lacquer - more pics to follow )

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I then worked to remove all of the retaining screws underneath the bumper that attach to the lining

I then removed the old O/S indicator lens - this was super simple and was held on by just one philips screw. The bracket it sits in was visibly bent so i straightened this out and re-fitted the new one for a snug fit :)


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Then I took off the n/s front headlight. This was a bit of a chore, complicated by some rusty bolts and a difficult 10mm nut that is awkardly positioned underneath the lamp which makes removed a pig. Oddly upon removal i noticed that the glass separated from the case! I've not come across this before :laughing2 I applied some sealant to re-seal on re-fitting. Unfortunately I did notice that the plastic trim under the lights on both sides had cracked clips - presumably from some of the knocks it has sustained in the past.

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Once off though i could get access to two 10mm bolts that hold the bumper on - once removed i was able to shimmy the bumper off and then re-align and re-fit back onto its hook!

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Final result? I am pleased that its all back together again, with a good indicator lens and a tight fitting bumper. I do however wish i had a bit longer to treat some of the rust on the wing.... :sleep .....

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this does mean unfortunately that when it comes to treating the rust i may have to repeat the whole process and remove the front pumper again :headbanging

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But that's another job for another day and for now i am pleased its all back together again!
carfixmobile
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Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by carfixmobile »

Now you have removed/replaced the rusty screws and bolts and found their locations (eg under the head light), together with "straightening" out any bent brackets you should now find removing the bumper a second time much easier.

Well done :)
Topcat Tomcat
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Location: Worcestershire

Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by Topcat Tomcat »

It’s so satisfying ticking off jobs.
Topcat Tomcat (aka Conductorwomble)

1990 216 GSi Auto 5 Door
1995 214 Si 3 Door - White Gold
1998 VVC Coupe - Tahiti Blue/Red Piccadilly & Leather
2001 1.8 Connie 45 4 Door - Wedgewood Blue
2004 75 CDTi Connie - Firefrost
rover216GSIman
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Joined: Tue Dec 07, 2021 7:55 pm
Location: Kent

Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by rover216GSIman »

Thanks! Yes i am hoping removing the bumper should be a bit easier next time around - will probably tackle that spot of rust last though :D

And yes! It's a good job there's plenty of jobs left to do on it too :laughing2
961tat
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Location: Lancaster

Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by 961tat »

Looking good now the muck behind the ach liner now you have clean them out I put a hose in the the hole on inner wing each side and flush out once a year in summer keeps things clean and clear you can see the water change colour very satisfying :thumbup .
Topcat Tomcat
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Location: Worcestershire

Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by Topcat Tomcat »

961tat wrote: Sun Feb 13, 2022 8:53 pm Looking good now the muck behind the ach liner now you have clean them out I put a hose in the the hole on inner wing each side and flush out once a year in summer keeps things clean and clear you can see the water change colour very satisfying :thumbup .
Good idea, if I can remember!
Topcat Tomcat (aka Conductorwomble)

1990 216 GSi Auto 5 Door
1995 214 Si 3 Door - White Gold
1998 VVC Coupe - Tahiti Blue/Red Piccadilly & Leather
2001 1.8 Connie 45 4 Door - Wedgewood Blue
2004 75 CDTi Connie - Firefrost
961tat
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Joined: Fri Apr 29, 2016 6:19 pm
Location: Lancaster

Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by 961tat »

Topcat Tomcat wrote: Sun Feb 13, 2022 11:06 pm
961tat wrote: Sun Feb 13, 2022 8:53 pm Looking good now the muck behind the ach liner now you have clean them out I put a hose in the the hole on inner wing each side and flush out once a year in summer keeps things clean and clear you can see the water change colour very satisfying :thumbup .
Good idea, if I can remember!
Remember what :laughing2 :laughing2 :laughing2
James3990
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Re: Project 216GSI - A Light Resto: Front Bumper Repairs

Post by James3990 »

Great work, Im amazed how well your arches have held up from rust given all the muck that's collected inside them over time :cool
Rover 220 Coupe Turbo
Rover 220 Coupe Turbo Racer
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