Rover 200 & 400 Owners Club • DCK Project started - Page 3
Page 3 of 4

Re: DCK Project started

Posted: Thu May 19, 2016 2:06 pm
by RoverRevival
Well update time again.

Time to turn my attentions to the mountain of oil in the corner. The engine.
It looked ok, probably could have been dropped in as it was, but you know me. I have to be sure everythings right and a good job i did.

Some of the bolts were only finger tight and others, maining the one that holds the alternator and ps to the block where loose.

Either way, gaskets needed replacing, oil removed and a general spruce up and check of all the components.

Clutch had seen better days, a long time ago
Image

Off with the alternator and ps and water pump housing
Image
Image
mmm not so shiny
Image

Cam seals look past their best based on the sheer quantity of oil behind the broken cam covers
Image

Thermostat housing in primer, ready for silver
Image
same with the water pump housing, old pump still in there for now.
Image

New clutch release arm, counter weight and release bearing claw all greased up, then cleaned off
Image
Image
Image

New o-ring fitted to the water pump housing, old one squished.
Image

reassembly begins
Image
Image

Sensors replaced and greased
Image

New clutch fitted
Image

Now we are just waiting on shirly to drop me some new gaskets and i can reassemble and get ready to fit the gearbox to the engine and get it all back in the car.

:cool

Re: DCK Project started

Posted: Thu May 19, 2016 8:39 pm
by ROVER Cabby
Image

Re: DCK Project started

Posted: Sun May 22, 2016 2:41 pm
by RoverRevival
Time to put the engine back together.

Cams off and new seals fitted
Image

Followed by new cam cover gaskets
Image

Covers fitted, new plugs, cleaned ht Leads, new dizzy cap and rotor arm and both thermostat gaskets and thermostat replaced.
Image

Lower inlet gasket
Image

Upper inlet fitted
Image

Time to drill and tap the two snapped bolts in the bonnet.
Image
Image

And another nasty surprise, as we were searching the bolt tin for replacement bolts for the mounts, this one came off. and its really smooth meaning its been moving around freely for some time.
Image
Image

And finally the nasty water pump, will do a completed pic later as the rain has started
Image
Image

Re: DCK Project started

Posted: Sun May 22, 2016 3:10 pm
by ROVER Cabby
That pump is as bad as mine ! :blink

Re: DCK Project started

Posted: Sun Jun 05, 2016 2:34 pm
by RoverRevival
So today was slightly hotter than we planned for.....This hot

Image

But, progress was required so sun tan cream on and engine off we go with attaching the gearbox and dropping the engine into the engine bay.

Cam covers and mount borrowed from one of my other cars so we could time up and fit the belts.
Image

Genuine oil seals replaced on the gearbox after a little refurb of the second gearbox (long story).
Image
Image

One complete engine ready to fit.
Image
Image
Image

and she's in, just a couple more mounts and we're good.
Image

Re: DCK Project started

Posted: Sun Jun 05, 2016 7:11 pm
by ROVER Cabby
Couldn't resist, took me an hour to make but just though of this when I saw your progress *laughs*. :laughing2


LINK: https://www.youtube.com/watch?v=ujMgON0 ... e=youtu.be

Re: DCK Project started

Posted: Sun Jun 05, 2016 7:28 pm
by RoverRevival
:laughing2 Exactly what rick said.

Still very bolt deficient and a rear engine mount but power steering is now plugged in too

Re: DCK Project started

Posted: Mon Jun 06, 2016 7:16 pm
by Johnny 216GSi
So when does it get fired up? I'm probably as excited as Rick is in knowing how it's all gone. Some solid engineering work there. How to bring a T series back from the brink in half a dozen photos. Looks easy... :laughing2

It's a day after your last post, so maybe it's guzzled its first few cup fulls of Asda's finest already...

Re: DCK Project started

Posted: Mon Jun 06, 2016 7:31 pm
by RoverRevival
a little premature yet, remember this car had nothing!

So at the moment i have to finish off the ps pipes, engine loom, fuel lines, fuse box, oil feed pipes, turbo, exhaust manifold, drive shafts, front control arms.

So, a bit to go yet :slapme

Re: DCK Project started

Posted: Thu Jun 09, 2016 12:01 am
by ROVER Cabby
Get cracking. :D